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One step BC-X90 food container thermoforming machine
The Machine produces tableware by using a variety of raw materials such as PP(poly propylene), PS, PE, Calcium carbonate, plant fiber, Corn starch, Bamboo powder, Wood powder, Husk, Straw, and so on. It is able to manufacture a great variety of products as follows: bowl, cup, plate, dish, lunch box, cleaned vegetable tray etc. The daily output of machine reaches 130,000 pcs to 150.000pics of lunch box. By changing moulds, it can make packing furnished with ultraviolet ray sterilizing line and automatic water temperature adjusting system. We also provide double-Screw(two colors) and Triple-Screw machine, this machine is able to produce 3 layers, 4 layers, 5 layers products. The X-90 Production line is able to produce tableware with 70% starch. We also provide the formular of producing corn starch and plant fiber tableware.
Specification
X-90:
Main Screw | 90mm | Working speed | 25-32s/min |
Length-to-diametre ratio of main screw | 1:32mm | Pumping speed of vacuum pump | 70m3/h |
Screw rotation speed | 10~80r/min | Vacuum limit | 2×102Pa |
Heating system | 65A | Pressure of air source | 0.5~0.7mpa |
Extrusion output | 70kg/h | Displacement of air source | 0.7~1m3/min |
Power of main motor | 22kw | Power supply woltage | 415V50HZ |
Power of sucking plastic and shaping section | 1.5kw | Weight of complete unit | 6T |
Max shaping area | 600×260㎡ | Main engine size(mm) | 7000*1200*2000 |
Max shaping depth | 80mm | The sheet width | 500mm-800mm |
The thickness of the sheet | 0.2mm-2.5mmThe sheet width | Mold mounting dimension | 250mm-650mm |
The Die head Width | 0.58m-1m | Heating Powder | 30KW |
Output | 100pic/min | Vacuum Pump | 100L |
Double Screw Granulator:
Unit Name: TE65 * 44:1 twin-screw extruder
Air-cooled towline pelletizing
Production capacity of 200-400kg / h (depending on materials and formulations systems vary)
Specifications
1. Twin-screw Nominal Diameter: 62.4mm
2. Twin-screw center distance: 52mm
3. Twin Screw Max Speed: 550r/min
4. Twin-screw job Aspect Ratio: 44:1
5. Twin-screw host driving power: 55Kw
6. Twin-screw host center height: 1000mm
7. Twin-screw Host Size: 4700 * 720 * 2100mm
8. Twin-screw Host Weight: ~ 3000 KG
9. Group capacity: 200-400kg / h
10. Unit Total power: ~ 160KW
Function and structure Introduction
First, the host part of the twin-screw
Twin-screw host is by AC motor, coupling, reducer distribution boxes, lubricating oil system, the main feeder, Simplified screw, heating system, soft water system, vacuum system, take the trunking box fuselage so on.
1. AC motor: power 15KW, speed 1460r/min, for mainframe power.
2. Couplings: Connect motor and reducer distribution box components.
3. Deceleration distribution box: output speed of 60 ~ 600r/.min, whose role is to slow down and distribution of torque. Deceleration distribution box structure diagram
4. Lubricating oil system: achieving the cooling of the lubricating oil, gear and bearing lubrication.
Motor Type: Y90S-4
Motor Power: 1.1KW
Pump Model: CB-B16
5. Main Feeder: twin-screw feeder. Its role is to be measured by the added material.
Twin-screw feeder parameters are as follows:
Feeding models: twin-screw feeder
Nominal Screw Diameter: 44mm
Screw center distance: 38mm
Motor Power: 1.1Kw
Reduction ratio: 17
6. Cylinder screw: distribution box reduction achieved by coupling two pairs of screw drivers, screw in the cylinder body rotation to achieve the delivery of materials, melting, cutting, mixing. Cylinder screw factory structure
Tube structure in the device before delivery of materials have been processed according to the user of the portfolio and installed, users do not need to change their structure. Screw structure on the device before delivery of materials have been processed according to the user of the portfolio and installed, the user in the production process Section, based on the needs of variety of techniques and materials, structural forms of the screw to adjust.
7. Heating system: If you drive, the heating system for heating cylinder and screw, to process and set the temperature: the process of generating units in operation, through the role of temperature control instruments to achieve automatic control of temperature.
Host Heating Total power: ~ 12Kw
The paragraphs heating power as follows: Unit: KW
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
5 | 5 | 3.5 | 3.5 | 3.5 | 3.5 | 3.5 | 4 | 3.5 | 6 |
8. Soft water cooling system: through the solenoid valve and temperature control instrument role in achieving the host of the screw set temperature control.
Soft water system parameters are as follows:
Motor Power: 0.55Kw
Pump Model: 1DBZ-45
Maximum flow rate: 30L/min
Maximum head: 45m
9. Vacuum system:
Model: SK-0.8A
Power: 2.2KW
Speed: 2800 r / min
10. Fuselage: includes base and stents, as other parts of the system installation base.
Second, auxiliary parts:
1. Automatic Packaging Machine
Motor Model :9-19
Motor power: 3KW
Motor Max Speed: 2900/pa
2. Granulator
Motor Power: 1.5KW
Motor Voltage: 415V
Motor Speed: 1400R/MIN
3. High mixing machine
High-mix 300 cold-mix 500
Motor power: 40/55KW motor power: 11KW
Motor Voltage: 415V
Motor Speed: 475/950 Motor Speed: less than = 130Pm
4. Automatic Feeder
Motor Power: 1.5KW
Motor Voltage: 415V
Motor Speed: 500Pm
One step BC-X90 food container thermoforming machine
The Machine produces tableware by using a variety of raw materials such as PP(poly propylene), PS, PE, Calcium carbonate, plant fiber, Corn starch, Bamboo powder, Wood powder, Husk, Straw, and so on. It is able to manufacture a great variety of products as follows: bowl, cup, plate, dish, lunch box, cleaned vegetable tray etc. The daily output of machine reaches 130,000 pcs to 150.000pics of lunch box. By changing moulds, it can make packing furnished with ultraviolet ray sterilizing line and automatic water temperature adjusting system. We also provide double-Screw(two colors) and Triple-Screw machine, this machine is able to produce 3 layers, 4 layers, 5 layers products. The X-90 Production line is able to produce tableware with 70% starch. We also provide the formular of producing corn starch and plant fiber tableware.
Specification
X-90:
Main Screw | 90mm | Working speed | 25-32s/min |
Length-to-diametre ratio of main screw | 1:32mm | Pumping speed of vacuum pump | 70m3/h |
Screw rotation speed | 10~80r/min | Vacuum limit | 2×102Pa |
Heating system | 65A | Pressure of air source | 0.5~0.7mpa |
Extrusion output | 70kg/h | Displacement of air source | 0.7~1m3/min |
Power of main motor | 22kw | Power supply woltage | 415V50HZ |
Power of sucking plastic and shaping section | 1.5kw | Weight of complete unit | 6T |
Max shaping area | 600×260㎡ | Main engine size(mm) | 7000*1200*2000 |
Max shaping depth | 80mm | The sheet width | 500mm-800mm |
The thickness of the sheet | 0.2mm-2.5mmThe sheet width | Mold mounting dimension | 250mm-650mm |
The Die head Width | 0.58m-1m | Heating Powder | 30KW |
Output | 100pic/min | Vacuum Pump | 100L |
Double Screw Granulator:
Unit Name: TE65 * 44:1 twin-screw extruder
Air-cooled towline pelletizing
Production capacity of 200-400kg / h (depending on materials and formulations systems vary)
Specifications
1. Twin-screw Nominal Diameter: 62.4mm
2. Twin-screw center distance: 52mm
3. Twin Screw Max Speed: 550r/min
4. Twin-screw job Aspect Ratio: 44:1
5. Twin-screw host driving power: 55Kw
6. Twin-screw host center height: 1000mm
7. Twin-screw Host Size: 4700 * 720 * 2100mm
8. Twin-screw Host Weight: ~ 3000 KG
9. Group capacity: 200-400kg / h
10. Unit Total power: ~ 160KW
Function and structure Introduction
First, the host part of the twin-screw
Twin-screw host is by AC motor, coupling, reducer distribution boxes, lubricating oil system, the main feeder, Simplified screw, heating system, soft water system, vacuum system, take the trunking box fuselage so on.
1. AC motor: power 15KW, speed 1460r/min, for mainframe power.
2. Couplings: Connect motor and reducer distribution box components.
3. Deceleration distribution box: output speed of 60 ~ 600r/.min, whose role is to slow down and distribution of torque. Deceleration distribution box structure diagram
4. Lubricating oil system: achieving the cooling of the lubricating oil, gear and bearing lubrication.
Motor Type: Y90S-4
Motor Power: 1.1KW
Pump Model: CB-B16
5. Main Feeder: twin-screw feeder. Its role is to be measured by the added material.
Twin-screw feeder parameters are as follows:
Feeding models: twin-screw feeder
Nominal Screw Diameter: 44mm
Screw center distance: 38mm
Motor Power: 1.1Kw
Reduction ratio: 17
6. Cylinder screw: distribution box reduction achieved by coupling two pairs of screw drivers, screw in the cylinder body rotation to achieve the delivery of materials, melting, cutting, mixing. Cylinder screw factory structure
Tube structure in the device before delivery of materials have been processed according to the user of the portfolio and installed, users do not need to change their structure. Screw structure on the device before delivery of materials have been processed according to the user of the portfolio and installed, the user in the production process Section, based on the needs of variety of techniques and materials, structural forms of the screw to adjust.
7. Heating system: If you drive, the heating system for heating cylinder and screw, to process and set the temperature: the process of generating units in operation, through the role of temperature control instruments to achieve automatic control of temperature.
Host Heating Total power: ~ 12Kw
The paragraphs heating power as follows: Unit: KW
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
5 | 5 | 3.5 | 3.5 | 3.5 | 3.5 | 3.5 | 4 | 3.5 | 6 |
8. Soft water cooling system: through the solenoid valve and temperature control instrument role in achieving the host of the screw set temperature control.
Soft water system parameters are as follows:
Motor Power: 0.55Kw
Pump Model: 1DBZ-45
Maximum flow rate: 30L/min
Maximum head: 45m
9. Vacuum system:
Model: SK-0.8A
Power: 2.2KW
Speed: 2800 r / min
10. Fuselage: includes base and stents, as other parts of the system installation base.
Second, auxiliary parts:
1. Automatic Packaging Machine
Motor Model :9-19
Motor power: 3KW
Motor Max Speed: 2900/pa
2. Granulator
Motor Power: 1.5KW
Motor Voltage: 415V
Motor Speed: 1400R/MIN
3. High mixing machine
High-mix 300 cold-mix 500
Motor power: 40/55KW motor power: 11KW
Motor Voltage: 415V
Motor Speed: 475/950 Motor Speed: less than = 130Pm
4. Automatic Feeder
Motor Power: 1.5KW
Motor Voltage: 415V
Motor Speed: 500Pm
