Product

XPS production line

Product details

1.  Processing Materials and Product Data

1.1The Name of the production: XPS Foam Board Production Line

1.2Type of production line: FS150/200C

1.3Processing materials: GPPS

1.4Foam agent: A: CO2+Ethanol   B:HFC    C: HCFC

1.5Extrusion Capacity: 350kg/hr-550kg/hr

1.6Density:  A: 30-45kg/m3   B:28-45kg/m3    C:28-45kg/m3

1.7XPS board size:

1.8Width: 600mm

1.9Length: ≧1180mm

Gas

Thickness

CO2+Ethanol

25-60mm

HFC, HCFC

20-100mm

1.10  Normal formulation:

Ingredient                    About Proportion

PS                               100

Foam agent                       6~12

Nucleation agent                  0.4~1.0

Master batch                      0.05~2

Additives (flame retardant)      0.1~6

Above formulation is only for reference of preparation of raw material

 2.  Factory Requirements:

2.1   Power: 315KVA, 3 phases, 380V, 50Hz

2.2   Normal running power: 150-200KW

2.3   Compressed Gas: 7bar, 1.0m3/min

2.4   Water: 2.5~4bar, 20m3/hr (cooling tower capacity)

2.5   Floor space: 80m X10mx8m  (this is the basic requirement)

2.6   Foundation: firm base ≥375px reinforced cement (recommended)

2.7   Labor required: 5 persons/shift (one supervisor included) (3 shifts/day recommended)

2.8   Ambient condition:

Luminated, ambient temperature should be above 0 ℃

Forced draught, vented on wall and roof.

All machines must be grounded properly.

 3. Product list

S/N

Description

Qty

4.1

Spiral Feeding   and Mixing System

1set

4.2

Primary Ø 150 Single-screw Extruder

1set

4.3

Blowing Agent   Metering System (CO2+ethanol+Freon)

4.4

Hydraulic Screen   Exchanger

4.5

Secondary Ø 200 Single Screw Extruder

4.6

Static Mixer

4.7

Slot Die with   Temperature Controller

4.8

Control   System for Extruders


4.9

Board   Calibrator & Double Haul-off System

1set

4.10

Cooling Roller   (4x6m, Ø 75)

1set

4.11

600mm Edge Blade-Cutting   machine (dust bag-collector included)

1set

4.12

600mm Edge   Blade-Trimming Machine (SL) (dust bag-collector included)

1set

4.13

600mm Online   Surface Blade-Milling & Saw-Grooving Machine (dust bag-collector   included)

1set

4.14

Second Single   Haul-off Machine Ø275x1400mm

1set

4.15

600mm Cross   Cutting machine (Blade)

1set

4.16

Driving Rollers

1set

4.17

Horizontal   Pushing and Edges Trimming System (SL) (Length 1180-1250mm) (dust   bag-collector included)

1set

4.18

Control System   for Cutting Systems

1set

4.19

Crusher &   Powder recycling and granulating Unit

1set


1.  Processing Materials and Product Data

1.1The Name of the production: XPS Foam Board Production Line

1.2Type of production line: FS150/200C

1.3Processing materials: GPPS

1.4Foam agent: A: CO2+Ethanol   B:HFC    C: HCFC

1.5Extrusion Capacity: 350kg/hr-550kg/hr

1.6Density:  A: 30-45kg/m3   B:28-45kg/m3    C:28-45kg/m3

1.7XPS board size:

1.8Width: 600mm

1.9Length: ≧1180mm

Gas

Thickness

CO2+Ethanol

25-60mm

HFC, HCFC

20-100mm

1.10  Normal formulation:

Ingredient                    About Proportion

PS                               100

Foam agent                       6~12

Nucleation agent                  0.4~1.0

Master batch                      0.05~2

Additives (flame retardant)      0.1~6

Above formulation is only for reference of preparation of raw material

 2.  Factory Requirements:

2.1   Power: 315KVA, 3 phases, 380V, 50Hz

2.2   Normal running power: 150-200KW

2.3   Compressed Gas: 7bar, 1.0m3/min

2.4   Water: 2.5~4bar, 20m3/hr (cooling tower capacity)

2.5   Floor space: 80m X10mx8m  (this is the basic requirement)

2.6   Foundation: firm base ≥375px reinforced cement (recommended)

2.7   Labor required: 5 persons/shift (one supervisor included) (3 shifts/day recommended)

2.8   Ambient condition:

Luminated, ambient temperature should be above 0 ℃

Forced draught, vented on wall and roof.

All machines must be grounded properly.

 3. Product list

S/N

Description

Qty

4.1

Spiral Feeding   and Mixing System

1set

4.2

Primary Ø 150 Single-screw Extruder

1set

4.3

Blowing Agent   Metering System (CO2+ethanol+Freon)

4.4

Hydraulic Screen   Exchanger

4.5

Secondary Ø 200 Single Screw Extruder

4.6

Static Mixer

4.7

Slot Die with   Temperature Controller

4.8

Control   System for Extruders


4.9

Board   Calibrator & Double Haul-off System

1set

4.10

Cooling Roller   (4x6m, Ø 75)

1set

4.11

600mm Edge Blade-Cutting   machine (dust bag-collector included)

1set

4.12

600mm Edge   Blade-Trimming Machine (SL) (dust bag-collector included)

1set

4.13

600mm Online   Surface Blade-Milling & Saw-Grooving Machine (dust bag-collector   included)

1set

4.14

Second Single   Haul-off Machine Ø275x1400mm

1set

4.15

600mm Cross   Cutting machine (Blade)

1set

4.16

Driving Rollers

1set

4.17

Horizontal   Pushing and Edges Trimming System (SL) (Length 1180-1250mm) (dust   bag-collector included)

1set

4.18

Control System   for Cutting Systems

1set

4.19

Crusher &   Powder recycling and granulating Unit

1set