1. Processing Materials and Product Data
1.1The Name of the production: Foam Board Production Line
1.2Type of production line: FS150/200C
1.3Processing materials: GPPS
1.4Foam agent: A: CO2+Ethanol B:HFC C: HCFC
1.5Extrusion Capacity: 350kg/hr-550kg/hr
1.6Density: A: 30-45kg/m3 B:28-45kg/m3 C:28-45kg/m3
1.7XPS board size:
1.8Width: 600mm
1.9Length: ≧1180mm
Gas | Thickness |
CO2+Ethanol | 25-60mm |
HFC, HCFC | 20-100mm |
1.10 Normal formulation:
Ingredient About Proportion
PS 100
Foam agent 6~12
Nucleation agent 0.4~1.0
Master batch 0.05~2
Additives (flame retardant) 0.1~6
Above formulation is only for reference of preparation of raw material
2. Factory Requirements:
2.1 Power: 315KVA, 3 phases, 380V, 50Hz
2.2 Normal running power: 150-200KW
2.3 Compressed Gas: 7bar, 1.0m3/min
2.4 Water: 2.5~4bar, 20m3/hr (cooling tower capacity)
2.5 Floor space: 80m X10mx8m (this is the basic requirement)
2.6 Foundation: firm base ≥375px reinforced cement (recommended)
2.7 Labor required: 5 persons/shift (one supervisor included) (3 shifts/day recommended)
2.8 Ambient condition:
Luminated, ambient temperature should be above 0 ℃
Forced draught, vented on wall and roof.
All machines must be grounded properly.
3. Product list
S/N | Description | Qty |
4.1 | Spiral Feeding and Mixing System | 1set |
4.2 | Primary Ø 150 Single-screw Extruder | 1set |
4.3 | Blowing Agent Metering System (CO2+ethanol+Freon) | |
4.4 | Hydraulic Screen Exchanger | |
4.5 | Secondary Ø 200 Single Screw Extruder | |
4.6 | Static Mixer | |
4.7 | Slot Die with Temperature Controller | |
4.8 | Control System for Extruders | |
4.9 | Board Calibrator & Double Haul-off System | 1set |
4.10 | Cooling Roller (4x6m, Ø 75) | 1set |
4.11 | 600mm Edge Blade-Cutting machine (dust bag-collector included) | 1set |
4.12 | 600mm Edge Blade-Trimming Machine (SL) (dust bag-collector included) | 1set |
4.13 | 600mm Online Surface Blade-Milling & Saw-Grooving Machine (dust bag-collector included) | 1set |
4.14 | Second Single Haul-off Machine Ø275x1400mm | 1set |
4.15 | 600mm Cross Cutting machine (Blade) | 1set |
4.16 | Driving Rollers | 1set |
4.17 | Horizontal Pushing and Edges Trimming System (SL) (Length 1180-1250mm) (dust bag-collector included) | 1set |
4.18 | Control System for Cutting Systems | 1set |
4.19 | Crusher & Powder recycling and granulating Unit | 1set |
1. Processing Materials and Product Data
1.1The Name of the production: Foam Board Production Line
1.2Type of production line: FS150/200C
1.3Processing materials: GPPS
1.4Foam agent: A: CO2+Ethanol B:HFC C: HCFC
1.5Extrusion Capacity: 350kg/hr-550kg/hr
1.6Density: A: 30-45kg/m3 B:28-45kg/m3 C:28-45kg/m3
1.7XPS board size:
1.8Width: 600mm
1.9Length: ≧1180mm
Gas | Thickness |
CO2+Ethanol | 25-60mm |
HFC, HCFC | 20-100mm |
1.10 Normal formulation:
Ingredient About Proportion
PS 100
Foam agent 6~12
Nucleation agent 0.4~1.0
Master batch 0.05~2
Additives (flame retardant) 0.1~6
Above formulation is only for reference of preparation of raw material
2. Factory Requirements:
2.1 Power: 315KVA, 3 phases, 380V, 50Hz
2.2 Normal running power: 150-200KW
2.3 Compressed Gas: 7bar, 1.0m3/min
2.4 Water: 2.5~4bar, 20m3/hr (cooling tower capacity)
2.5 Floor space: 80m X10mx8m (this is the basic requirement)
2.6 Foundation: firm base ≥375px reinforced cement (recommended)
2.7 Labor required: 5 persons/shift (one supervisor included) (3 shifts/day recommended)
2.8 Ambient condition:
Luminated, ambient temperature should be above 0 ℃
Forced draught, vented on wall and roof.
All machines must be grounded properly.
3. Product list
S/N | Description | Qty |
4.1 | Spiral Feeding and Mixing System | 1set |
4.2 | Primary Ø 150 Single-screw Extruder | 1set |
4.3 | Blowing Agent Metering System (CO2+ethanol+Freon) | |
4.4 | Hydraulic Screen Exchanger | |
4.5 | Secondary Ø 200 Single Screw Extruder | |
4.6 | Static Mixer | |
4.7 | Slot Die with Temperature Controller | |
4.8 | Control System for Extruders | |
4.9 | Board Calibrator & Double Haul-off System | 1set |
4.10 | Cooling Roller (4x6m, Ø 75) | 1set |
4.11 | 600mm Edge Blade-Cutting machine (dust bag-collector included) | 1set |
4.12 | 600mm Edge Blade-Trimming Machine (SL) (dust bag-collector included) | 1set |
4.13 | 600mm Online Surface Blade-Milling & Saw-Grooving Machine (dust bag-collector included) | 1set |
4.14 | Second Single Haul-off Machine Ø275x1400mm | 1set |
4.15 | 600mm Cross Cutting machine (Blade) | 1set |
4.16 | Driving Rollers | 1set |
4.17 | Horizontal Pushing and Edges Trimming System (SL) (Length 1180-1250mm) (dust bag-collector included) | 1set |
4.18 | Control System for Cutting Systems | 1set |
4.19 | Crusher & Powder recycling and granulating Unit | 1set |