Product

Sandwich Panel Production line

Product details

Introduction of consists component:

1.    Coil mandrel and coil base frame , the un-coiled is passive :

Specification: the quantity of coil mandrel is 6 , which could adapt for the inner diameter 500mm , the width is no more than 1300mm and weight is no more than 5000KG , the outside diameter is no more than 1300mm .

2.    Roll forming machine :

Specification: roll forming machine 1:8500mm*1520mm (length*width),the motor power is 4KW

3.    One set of main body of the metal skinned heat-insulation sandwich panel production line :

Specification: main Body: 15000mm*2200mm (length*width)

Up and bottom steel-panel machine 6000mm*2200mm (length*width)

Laminating machine 8000mm*2200mm (length*width)

The main driven motor power is 3KW.

4.    Liquid glue mixing and scraping device for foaming

5.    One set of cutting device :

Cutting machine can move longitudinally along product line;

Band saw of the cutting machine can move transversely,

Cutting machine moves longitudinally and transversely,

Cutting machine adopts one-side blade band saw manner,

There is panel tight-pressing system (pneumatic) in the cutting machine;

There is location limiter to limit longitudinal and transverse motion of cutting machine.

The accuracy is ±2mm/1m.

6. One set of transferring rack:

(1)   Main transferring rack : 4000mm*1210mm(length*width),no driven power

(2)   Assistant transferring rack: 2000mm*1210mm (length*width), no driven power.

7.    Electrical control device :

The machine is controlled by PLC and touch screen.

Factory requirement:

1.    Requirement of workshop : 55M*10M*5M(length*width*height of eaves)

2. Primary technology parameters of sandwich panel production line:

●Speed of production line: 4m/min (frequency conversion to adjust speed)

●The dimension of production line: approximately 45M*3M*3M

●Total power of the production line: 32KW, 380V/50HZ.

●Machine total weight is approximately 18 Tons

3. The workshop needs to have 0.4~0.6m3×7kg/min compressor and smooth cement floor.

4. The crane needs to load more than 5Tons and its travel distance must more than 30M.

5. 6~8 people to operate the machine.

 

Glue:

Polyurethane glue: including A couple and B couple, using it immediately after mixed black glue and white glue together, the glue’s cohesion strength must more than 10N/cm, keep the glue to be clean and free impurities . The foaming time of A couple glue after mixed is 20-40s, the solidify time of B couple glue after mixed is 50-70s.

For 1M2 finish sandwich panel needs 300g glue.


Introduction of consists component:

1.    Coil mandrel and coil base frame , the un-coiled is passive :

Specification: the quantity of coil mandrel is 6 , which could adapt for the inner diameter 500mm , the width is no more than 1300mm and weight is no more than 5000KG , the outside diameter is no more than 1300mm .

2.    Roll forming machine :

Specification: roll forming machine 1:8500mm*1520mm (length*width),the motor power is 4KW

3.    One set of main body of the metal skinned heat-insulation sandwich panel production line :

Specification: main Body: 15000mm*2200mm (length*width)

Up and bottom steel-panel machine 6000mm*2200mm (length*width)

Laminating machine 8000mm*2200mm (length*width)

The main driven motor power is 3KW.

4.    Liquid glue mixing and scraping device for foaming

5.    One set of cutting device :

Cutting machine can move longitudinally along product line;

Band saw of the cutting machine can move transversely,

Cutting machine moves longitudinally and transversely,

Cutting machine adopts one-side blade band saw manner,

There is panel tight-pressing system (pneumatic) in the cutting machine;

There is location limiter to limit longitudinal and transverse motion of cutting machine.

The accuracy is ±2mm/1m.

6. One set of transferring rack:

(1)   Main transferring rack : 4000mm*1210mm(length*width),no driven power

(2)   Assistant transferring rack: 2000mm*1210mm (length*width), no driven power.

7.    Electrical control device :

The machine is controlled by PLC and touch screen.

Factory requirement:

1.    Requirement of workshop : 55M*10M*5M(length*width*height of eaves)

2. Primary technology parameters of sandwich panel production line:

●Speed of production line: 4m/min (frequency conversion to adjust speed)

●The dimension of production line: approximately 45M*3M*3M

●Total power of the production line: 32KW, 380V/50HZ.

●Machine total weight is approximately 18 Tons

3. The workshop needs to have 0.4~0.6m3×7kg/min compressor and smooth cement floor.

4. The crane needs to load more than 5Tons and its travel distance must more than 30M.

5. 6~8 people to operate the machine.

 

Glue:

Polyurethane glue: including A couple and B couple, using it immediately after mixed black glue and white glue together, the glue’s cohesion strength must more than 10N/cm, keep the glue to be clean and free impurities . The foaming time of A couple glue after mixed is 20-40s, the solidify time of B couple glue after mixed is 50-70s.

For 1M2 finish sandwich panel needs 300g glue.